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Sustainability means taking care of our needs without sacrificing
the needs of future generations. With respect to material development
and production, this means not adversely effecting the soil, air,
or water. The plants that produce our fiber must be grown without
agrochemicals that have detrimental effects on the communities and
ecosystems that come in contact with them.
Technically
speaking nothing is sustainable. Entropy is at work in our environment
and eventually takes its toll on every system. Some systems however,
require very little in the way of input to keep them producing,
or require solar input that is as close to sustainable energy as
is available. Agricultural products, when produced organically with
ample bio-mass returned to the soil can, in theory, be harvested
continually with little long term degradation to conditions or yield.
This is what we hope to achieve with respect to our selections of
materials.

Because no system is 100% sustainable, additional energy must be
added. Restoration is the process of restoring a system to its original
state. At TerraPax this means taking responsibility for the entire
life cycle of our materials and products. Any
TerraPax materials that are not compostable (hence restorative to
the earth) will be reused in future production. All we ask is that
product owners return their hardware when they would like to retire
a bag, and we will put those materials back into production. We
will offer the customer a 20% discount on a new TerraPax product
for the return of this hardware, essentially purchasing back these
materials.
Essentially, we treat everything we are involved with as a system:
from the farmers that grow the hemp that becomes our fabric, to
the customer in New York who carries our briefcase. Every aspect
is connected in some way, and if you want to improve or maintain
the system, you must add to it. By using only natural materials
we eliminate degradation to the system (sustainable). Adding to
it is more subtle, and we do that by purchasing back the hardware
from the consumer at the end of the products life. This takes what
would be waste, and restores it into the system. The remaining hemp
is sent to Green Field Paper Company and used to make paper,
notebooks and greeting cards. We also compost our scrap leather
and return those nutrients (biomass) to the earth. If we were using
synthetic materials we would be producing garbage for the landfills
of the world. A TerraPax product will never be garbage. Can you
say the same for that day-pack hanging in your closet?
 
The word organic has taken on multiple meanings in the last
several years. Technically, anything that is from the earth could
be referred to as organic. Asbestos, oil, uranium, sulfuric acid
all occur naturally. Recently the term has been refined to describe
not just the origins or treatment of a particular material or food,
but the processing and distribution as well. With respect to the
food industry, this means everything that comes in contact with
the food from soil to shelf.
The
Organic Food Act of California established standards for
the term organic with respect to food items. Basically stated, the
soil for growing organic food must be free from pesticides and agrochemical
for three years, or originate as un-farmed pasture. There are strict
guidelines for what can be used on the crops during growing and
processing. Presently, there are several organizations that offer
and maintain certification for following these guidelines (third
party certification). At this time there is no regulation for the
term organic outside of the food industry.
At
TerraPax we do not use the term organic lightly. Not just out of
respect for our friends in the organic food industry, but because
we feel regulation should be applied to nonfood items, and until
such standards are established, we do not wish to misrepresent the
term. We apply the standards of the food industry by asking our
vendors not to use defoliants, bleach (other than hydrogen peroxide),
or agrochemicals during the growing and processing of our materials.
Unfortunately we do not have complete control over what these vendors
farm as rotation crops and how those crops are treated. By encouraging
sustainable harvest techniques and providing a market for organic
materials, we are hopeful that this process will increase the awareness
of organic agriculture and foster compassion for the land, air,
water, and people in the communities we do business with.
The
selection of our materials and vendors have been established under
the following guidelines:
1.
Does the material have any historical significance?
2. Is the origin of the material close to the earth (e.g., minimum
processing?)
3. Can the material be returned to the earth (does it produce usable
biomes) or continually reused without requiring re-manufacturing?
4. Does the processing of the material encourage a sustainable ecology
and economy in the communities where it is developed? Is there educational
value in the material production?
5. Does the material meet or exceed performance standards for its
application?
6. Is the material beautiful?
 
Getting usable fiber from the hemp or flax plants requires several
processes. The most important operation is called retting. After
the plants are fully grown and pulled from the soil they are placed
in thin layers over the ground and turned in intervals over time.
With exposure to moisture, rain, and dew, various fungi and bacteria
enter the stomata of the stems and begin to break down and separate
the fibers. After sufficient retting, the fibers are broken apart
in a process called scuttching, which is a mechanical smashing of
the husks. Scuttching separates the usable fibers from the unusable,
and prepares the fibers for carding and spinning into yarn. The
yarn is then woven into fabric.

Hemp
was at one time the worlds largest agricultural crop, used to produce
fiber, fabric, paper, oil, and medicines. It has been speculated
that hemp was the earliest known woven fabric, first appearing seven
to eight years before Christ.
The
Gutenberg bibles and the original American Flag were made from hemp.
Hemp was considered an excellent material for artists canvas, and
for ships hemp was used to produce not just the sails themselves,
but virtually all the rigging, rope, nets, flags and even the sailors
clothing. Hemp fabrics could withstand the strong salt air for up
to three years while other textiles would start to rot in three
months or less.

Linen, often thought of as only for fancy suits and Cuban vacations,
is actually a very strong natural fiber that originates from the
flax plant. Linen and hemp are similar in structure and can be used
interchangeably. Many products originally made from hemp were historically
replaced by linen when international pressures mounted in regard
to hemp's illicit drug use. The plants are both very hardy with
respect to farming, and both can utilize mechanical harvesting techniques
and low impact processing. Why use hemp if linen is so practical
and available? Well, because of the established linen trade and
the politics involved (with respect to international trade), we
would be small fish in a big pond with little hope of influencing
farmers and processors to establish sustainable techniques. The
hemp trade however, has great environmental and historical significance
and is fairly nonexistent in the trade market. In short: purchasing
hemp from small communities will have a much larger impact on sustainability
and global greatness then purchasing linen from the mass world
trade that already exists.
 
Many
customers wonder why we use leather on our natural products.
It seems that the leather carries some taboo and doesn't qualify
as a natural material. Leather has been around for over 190 million
years and has evolved into a material with some fantastic properties.
After careful inspection we have determined that the most detrimental
aspect of the leather industry is the tanning process. By using
ecological tanning methods, we have eliminated the biggest problem
and are encouraging the leather trade and consumers to recognize
this subtle difference. After all, the leather industry isn't going
away as long as carnivores walk on two legs, and when comparing
the ecosystem of land grazing animals with that of a nylon or rubber
factory (or other synthetic leather substitutes), we believe the
former is a better alternative.
The
leather we use is processed with vegetables and bark, not chrome
and heavy metals as found in commercial tanning. Commercial leathers
employ chemicals to clean the leather, using chrome and metal to
soften it and keep it color fast. TerraPax leather is processed
by traditional methods that encourage local commerce, and do not
pollute rivers and the ecosystems with heavy metals. We are confident
these materials are the best alternatives to synthetics available.
Many
alternative product companies are using rain forest rubber and recycled
tire rubber as a leather substitute. We have not found these materials
to be effective, beautiful, or solve any long term environmental
problems. Many of the synthetic leather substitutes require adhesives
for their use - something we prefer our staff and customers not
be exposed to.

Our
solid brass hardware is uncoated and non-electroplated. Most commercial
hardware is made from zinc or stamped steel and then electroplated
with brass. Solid brass hardware cost more, but it is a beautiful
material that will outlast almost all others, and we can reuse it
indefinitely. When a customer would like to retire one of our products,
we ask that they return the hardware so we can reuse it, and in
exchange we provide 20% off a new TerraPax product. The hardware
goes directly back into production with no remanufacturing. Its
not recycled, it is reclaimed, and there is a difference. Recycling
requires additional energy and often additional raw materials. Reclaiming
mean using the material in its original form, without alteration,
so very little if any energy is required.
 
Yes,
it is true, those little horns are from the antlers of European
Stag and American Elk. And no, we do not kill any animals to get
their horns. Each fall the stag and elk shed their rack and they
are opportunistically collected. The tips are cut from the rack,
drilled, and sent to us to make our closures. The horns work very
well, are extremely resistant to cracking in cold weather, and can
take many direct hits from other horns. Sometimes the horns meet
a car door or marble floor that cause them to break. When this happens
the folks at TerraPax will be delighted to send a replacement directly
to the customer. All or our horn closures are user serviceable to
anyone who can tie a knot.
Many
customers demand zippers to keep their goods more secure. Unfortunately,
there is no ecological alternative to plastic zippers - yet. Until
we find one, we will use the most durable, no-fault zippers on selected
bag styles.
Why
not metal zippers? Because they are often electroplated metal, or
are stitched to synthetic tape, and don't work well. They also scratch
your hands when you reach into pockets, and if you loose a zipper
tooth your zipper will not function. Nylon coil zippers turn corners
well, are smooth to the touch, and never seem to fail. So much for
the classics when it comes to zippers.

Today's
media and marketing are overwhelmed with the buzzword recycling.
At TerraPax we try to avoid recycled materials, and recycling
itself. Recycling, while a great tool for public awareness about
waste issues, does very little to solve overall environmental problems.
Most recycling requires remanufacturing which uses additional energy,
often requires additional raw materials, and often produces other
waste. While recycling does lessen the burden for primary resources,
the overall energy savings aren't always that great, and the recycled
material integrity is often diminished (waterfall recycling).
PCR
fabric for example, is all the rage in the Outdoor industry. This
fabric, made from recycled soda bottles looks and feels like the
soft fleece fabric. This is not a miracle since the both the original
fleece and PCR fleece are made from petrochemicals; one made from
raw material, the other material that was once a soda bottle. The
problem is that making fabric from the bottles ends the recycling
potential of those bottles. They cannot be recycled again, into
more fabric or bottles or anything. If the bottles are recycled
into bottles, the process could repeat itself. Instead companies
have opted for marketing over keeping (however limited) recycling
benefits in action.
These
issues are complex, and we at TerraPax do not think that we have
solved the world's problems by using hemp and linen. Certainly we
don't offer a great alternative to latex medical gloves, to plastic
syringes, to plastic soda bottles or the ball point pen. There must
be a balance with respect to the demands on resources and the appropriate
use of those resources. We have found great natural alternatives
to synthetic material for carrying your goods through life. We can
produce our product in great quantities with growing positive effects
on industry and economy. It makes sense to build products such as
pack and bags from these materials. There is a direct benefit to
their manufacture and use. We cannot say the same about many recycled
products, and encourage consumers to be critical of their purchases.
 
When
a TerraPax product reaches the end of its functional life, and the
owner would like to retire the product, remove all metal hardware
and place the product in active compost or bury in nitrogen rich
soil. The TerraPax materials all originated from the earth and will
respectively return there. Hardware can be reused by TerraPax, and
we would appreciate it being returned to us. Time required for composting
varies according to soil and climate conditions.
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